Motor shaft does not fit your gearbox? Get a custom coupling, quoted within 48 hours.

+91 76982 63509

Precision planetary gearboxes for servo and stepper motors

Low-backlash planetary gearboxes in 1 and 2 stages, ratios 3:1 to 100:1, with input flanges for any servo or stepper motor. Published torque, backlash and CAD for every frame size.

Ratios
3:1 to 100:1 (1–2 stages)
Backlash
≤ 3 to 8 arcmin
Efficiency
94–97%
Best for
Servo axes, gantries, conveyors, AGV drives, rack-and-pinion
Sun 12 teeth (input), three 18-tooth planets on the carrier (output), fixed 48-tooth ring. This set reduces 5:1.
:1
N·m
Clear

2 gearboxes

How a planetary gearbox gets its ratio

Change the sun and planet tooth counts and watch the carrier slow down. The ratio of one stage is 1 + ring teeth ÷ sun teeth, so a 12-tooth sun in a 48-tooth ring gives 5:1.

Turn on JavaScript to change tooth counts and see the ratio, output speed and torque update live.

Shaft sizes do not match? We make the coupling

Every planetary gearbox can be joined to any motor, robot joint or housing: we machine a custom coupling bored to both shafts, plus an adapter flange if the mounting faces differ. Send both shaft sizes, a drawing or just the motor model number.

Get a custom coupling
  1. Send your requirementMotor model, shaft and pilot sizes, or a STEP/PDF drawing.
  2. We confirm the designA 2D drawing and quote from our engineers within 48 working hours.
  3. We machine and assembleCoupling, flange or housing is fitted and tested with the gearbox before dispatch.

How a planetary gearbox works

A planetary (epicyclic) gearbox has a central sun gear on the motor shaft, three or four planet gears that mesh with it, and an internally toothed ring gear that is part of the housing. The planets are held by a carrier, which becomes the output. Because the ring is fixed, the planets roll around it and drag the carrier along at a lower speed. The reduction ratio of one stage is 1 + (ring teeth ÷ sun teeth), so a 12-tooth sun in a 48-tooth ring gives 5:1.

The load is shared between several planets, which is why a planetary gearbox carries more torque than a spur or worm gearbox of the same diameter. The input and output are on the same axis, so it bolts straight onto a servo motor without offsetting the machine layout.

Where planetary gearboxes are used

Planetary gearboxes are the default choice for servo axes that need good accuracy at a reasonable price: gantry and Cartesian robots, rack-and-pinion drives, belt and ball-screw axes, packaging machines, conveyors and AGV wheel drives. They also reduce the reflected load inertia by the square of the ratio, which lets a small servo control a heavy axis without instability.

Key specifications to compare

  • Rated output torque is the torque the gearbox can transmit continuously for its rated life. Size against this, not the peak value.
  • Emergency stop torque is the momentary limit, usually about twice the rated value, that the gear teeth can survive a limited number of times.
  • Backlash is the free play at the output when the input is locked, in arc-minutes. Precision single-stage units reach 3 arcmin or less; two-stage units are typically 5 arcmin.
  • Torsional rigidity tells you how far the output twists under load. Higher rigidity means better settling time on fast servo moves.
  • Radial and axial load ratings matter when a pulley, pinion or lever hangs off the output shaft.

Choosing the ratio

Start with the output speed you need and divide the motor's rated speed by it. Then check that motor torque × ratio × efficiency covers the load torque with margin. A good rule for dynamic servo axes is an inertia ratio (load inertia reflected to the motor ÷ motor inertia) below 10:1; the gearbox ratio is often chosen to achieve this.

Mounting to your motor

Every Torqtron planetary gearbox uses a clamping hub on the input and a replaceable adapter flange, so the same gearbox fits servo motors from Yaskawa, Delta, Mitsubishi, Panasonic, Siemens, Inovance and others, as well as NEMA stepper motors. If your motor is not on our list, send its datasheet and we machine a flange to suit.

Further reading on planetary gearboxs

All planetary gearbox articles

Planetary gearbox questions

What is the difference between a 1-stage and 2-stage planetary gearbox?

A single stage covers ratios up to about 10:1 with the lowest backlash and highest efficiency. Ratios from 15:1 to 100:1 need two stages in series, which adds a little length, backlash and loss.

How do I choose the frame size?

Pick the smallest frame whose rated output torque is at least your required torque times a service factor (1.25 for smooth loads, 1.5–2 for shock). Then check that the maximum input speed and the input flange suit your motor.

Can I mount it in any orientation?

Yes. Our planetary gearboxes are lubricated for life with synthetic grease and can run horizontal, vertical up or vertical down.

Will it fit my servo motor?

Tell us the motor model, or the shaft diameter, pilot diameter and bolt circle. We supply a matching input flange and clamping hub, usually from stock drawings.